Nice Shower Niche, Part 2

Yes, it has been a while, but I’m back! Part 1 ended with the niche secured flush with the shower wall and (hopefully) waterproofed. Next: tiling!

As discussed in Part 1, I installed the niche once I had the tiles up far enough to confirm how it should be placed to work with the tile pattern.

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I used 3×6 subway tiles and 6×6 square tiles. These are plain white tiles from Menards. The available edging tiles included 3×9 bullnose pieces that I used to frame the niche. I kept everything divisible by three to help line everything up. I also had a stack of 9×12 tiles to cut down for the shelves, sides and tops of the niche (that’s one leaning against the back in the picture above).

So I had all that and I was ready to go!

If my measurements were right, then the 4×12 bullnose should span from the last tile course to level with the bottom shelf. First, I cut a piece of the 9×12 tile the size of the bottom shelf and mortared that in place. Then, I cut tiles from the corners of the shelf out 45 degrees. I did that several times, in fact.

trim niche

I continued the tile pattern from outside the nice on the back, but I lined the sides and flat surfaces with continuous pieces cut from the 9×12 tiles.

trim done

Tiling inside the niche is no different from tiling a wall, only there are more corners. I ran the vertical tiles down so that they landed on top of (rather than behind) the horizontal tiles, on the theory that would decrease the possibility of water leakage through the back. I also added a little more mortar to the wall edge of the “shelf” tiles so that water would tend to run out of the niche, rather than puddling at the back — not enough to look un-flat, though.

I’m led to believe that whenever there’s a turn in the tile, that seam should be caulked instead of grouted. Ergo, there were MANY caulk seams in the niche. I had the color-matched caulk for the TEC grout color I used (Standard White), but after it dried, it wasn’t all that great a match. When I was next grouting, I rubbed some grout into the caulk lines, and they came out great. Now, I don’t know if that’s a legit use of grout (or caulk), so I’m not saying you should do that. I’m just saying I did that. And that it worked.

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Disregard the grout haze that I didn’t notice until now. I’m not totally thrilled with the top “ceiling” tile. Ideally, the top trim tile would come down further and hide the edge, but I’m not unthrilled enough to rip it out.

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Since I am a blogger, I also styled it for you:

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Seriously, it’s a shower niche. Styling = shampoo and razors. But I might just stare at it being done for a few days first.

Posted in Bathroom, Construction, Walls & Floors | Tagged , , , | 1 Comment

Wiring Level: Acceptable

My work is done. Now to reward myself with a case of wine.

– Helen Lovejoy

I picked up a little steam from finishing the fort, and decided to pick something else achievable: closing out the electrical permit. The electrical has been up and running for a while, but to get the permit closed, we need a final inspection. That meant buttoning up the remaining items in hopes of a one-stop approval.

The punch list included:

  • Closing up junction boxes.
  • Installing outlet plates.
  • Labeling lines and circuits.
  • Installing arc fault breakers.

There were a lot of fiddly things to do, but we thought that was it. And then we had a last-minute panic involving TAMPER RESISTANT RECEPTACLES.

troutlet

TR receptacle — see how the slots are closed?

I was so excited about making sure that I had the Electrical Code’s arc fault requirement pinned down that I somehow missed this more basic “new” (2008) requirement. All receptacles need to be tamper-resistant.

When I was a kid, I playfully pulled the vacuum cleaner’s plug out of the wall, upon which my mother appeared over me and impressed upon me the importance of resisting the temptation to tamper with an outlet.

That's right, Mom -- in my memory, you are Pinkie Pie from My Little Pony.

In my toddler memory, Mom appears as Pinkie Pie of My Little Pony fame.

Because parents can’t be everywhere all the time, the “resistant” part is now built-in: plastic shutters inside the slots that will only open if both slots are accessed at the same time. The hypothetical child-tamperer would have to work pretty hard to stick something into both slots simultaneously.

A single-implement approach is more traditional.

A single-implement approach is more traditional.

The tamper-resistant receptacles were about $1.25 apiece at Menards, compared to $0.39 for un-tamper-resistant (tamper receptive?) outlets. That they have in huge bins at eye level. Even though they can only be used residentially above five feet or behind large appliances. And most DIY store customers are homeowners.

Hmm...

Maybe the margin on obsolete receptacles is high? And big box stores don’t care if they meet code or not? Mostly the latter, I suspect.

There’s only so far you can trust a place selling you something. After all, some tile guy at Menards recently suggested we use Liquid Nails for ceramic tile installation. Compelling idea, but completely goofy. WHAT’S THE MARGIN ON LIQUID NAILS, MENARDS?

[Having said all that, commenter Marie noted below that some cities might still be on the prior version of the code or allow like-for-like swaps. Both may well be true, as well as the fact that Marie is more charitable than I am.]

But I digress (in all-caps). Back on topic, this requirement also includes GFCI outlets, which are rather more than $1.25 each.

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“TR”: tamper resistant; “WR”: weather resistant (likely just coincidentally, owing to the holes being covered with plastic)

All told, we had three GFCIs and over 20 regular receptacles to change out. When we chatted with the inspector about the switch, he said, “Yeah, and there are a LOT of outlets up here!” Dude. I know.

Anyway, they are all in now, and we passed the inspection. WOOOO! What I haven’t passed is the upper-body-strength test for plugging in my hair dryer.

Posted in Construction, Electrical | Tagged , , , | 3 Comments

Arc de Harumph

Nothing to see here, just kneeling in front of the electric outlet appreciating Edison’s miracle!

– Homer Simpson

Remember the remodel? With the homeowner electrical permit? Well, the updated electrical code requires arc-fault protection, which is different from the more familiar ground-fault protection. Ground-fault interrupters deal with electricity that runs to an unintended ground, like someone standing in a puddle wielding a hair dryer.

GFCI outlet (sometimes called a GFI). The "test" and "reset" buttons are in the middle.

Ground fault interrupting receptacle

Usually, arc faults are less immediately freaky. They occur when current jumps between conductors. For instance, a wire nut might not be on tightly enough, so the current arcs between the wires a tiny distance. Arcs are hot (duh) and can start fires, but they don’t automatically trip a regular breaker. To comply with the electrical code, we needed to install an arc-fault circuit breaker on every new and modified circuit.

siemensafci

Siemens AFCI breaker

THOSE OF YOU WHO UNDERSTAND HOW TO WORK IN A BREAKER PANEL WITHOUT FRYING YOURSELF, READ ON.

For a standard circuit, the hot/black wire from the line attaches to the breaker, while the neutral/white wire and the ground go to the neutral bus and ground bar respectively. (Stop reading if this is news to you!) The arc-fault interrupting breaker is connected to both the hot wire and the neutral wire. Then, a curly white wire extends from the breaker to the neutral bus. Dad taught me to keep panel wires neat, and the curliness is a little untidy, but that’s incidental.

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Despite unsightly curliness, most of the circuits in question worked fine with the new breakers. But on the last modified circuit:

nope-cat

Installed. Turned on. Flipped. Reset. Flipped. Reset. Flipped. In denial, I bought a replacement breaker. Same result. So…there was an arc fault.

Finding and fixing the fault involves checking every connection on the circuit. Assuming there wasn’t a hole in the wiring somewhere (from a stray nail, for instance), there were 26 potential spots to check.

Daunting list

Daunting list

But it wasn’t that bad once we thought about it strategically.

  • Divide and Conquer:  If the circuit branches at a junction box, disconnect everything and then try each sub-branch separately. If one section doesn’t trip the breaker after you try everything under load, then that part’s ok. We eliminated about 80% of the connections this way.
  • Likely Suspects: If the fault is in the connections, then it’s probably in a wire nut rather than at a switch or receptacle. Switches and receptacles should have screwed-down connections, so prioritize checking junction boxes, light fixtures, and pigtails. Make sure that each connection is solid and that the wire nut is the right size.
They look so innocent.

One size doesn’t fit all.

  • Even More Likely Suspects: If you are still reading despite my many disclaimers, you know that many light fixtures have small-gauge stranded wires. They tend to go all frayed when connected with a single larger wire with a wire nut. To combat the problem, strip the fixture wire so it’s a little longer than the ends on the solid wire, then line the insulation up and spin the wires together with pliers before applying the wire nut.
sdf

This would have worked better with 14-gauge solid wire instead of 12-gauge. With 14-gauge, you can spin both wires for more of a barber-pole effect. Either way, make the stranded wire a bit longer to really wrap the solid wire for a good connection.

We found two problems. A junction box (pre-existing) had a loose wire nut, and a sconce light (installed by me) had a sub-par connection involving stranded wire. These worked fine with a regular breaker, which doesn’t sense these small faults.

I don't judge.

“I don’t judge.”

The hunt was time-consuming, but doable (especially working together). If checking connections hadn’t worked, though, we would have called an electrician in a hot second (pun!). We don’t have the equipment or knowledge (or, in my case, the fortitude) to isolate an arc fault inside the wall.

Next: closing out the electrical permit!

Posted in D'oh!, Electrical | Tagged , , , , | Leave a comment

Fort D’oh

All I’m gonna use this bed for is sleeping, eating, and maybe building a little fort!

– Homer

In the interest of getting one thing completely done, we made a fort (UK: den) in the attic. We decided to make the attic area that contains the air conditioning handler into a dedicated fort area (using the non-AC part of the space, obviously). This space is accessed through a hatch in the back of our new closet. Here’s the pre-fort stage:

You know the Golden Goose? My dad has a Carpet Tile Goose.

You know the Golden Goose? My dad has a Carpet Tile Goose.

Here’s the inspiration photo:

Inspiration photo (via)

And here’s what we came up with:

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I lined the plywood ceiling with reflective bubble-style insulation sheets because they (a) reflect the string lights and (b) prevent head bumps. To avoid other injuries, the Tick is standing guard.

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I seeded the place with all sorts of random stuff from around the house–games, books, poster-frame-made-into-a-chalkboard, baseball mitts, a hard hat. And an art gallery.

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In the middle, there’s a place to snuggle in and read or nap.

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Right now, I’ve just got a blanket tacked up across the entrance, but eventually, I want to do some sort of hidden bookcase-door. I can’t justify taking enough time out to do that right now, but someday, it will be all Narnia up in here.

NarniaWardrobe

I’m perfectly aware that focusing on the fort steals time from finishing the larger project, but it was so gratifying when the nephews–13 and 6–both said, “OOOOOOOOH!” when they crawled in there. Sometimes, you just gotta do something on the house for funsies.

Posted in American vs English, Before & After, Family | Tagged , , | 8 Comments

Chain Chain Chaaaaaain

Last time I checked, this wasn’t Worldwide Wrestling, and I checked five minutes ago.

– Chazz Busby

After I became embittered over tiles, I started working on the master closet. I had purchased a three-light fixture on clearance for it, but I wasn’t happy with how the light worked in there. I found something less obtrusive and took down the original.

as

Managed to get primer all over it before removal

Our basement is unfinished and dark, so I thought, hey, how about sticking this bright light down there? The only issue is that most of the lights in the basement are on pull-chains and this is not a pull-chain light. Fortunately, that’s an easy fix.

1. Buy one of these.

Garn http://www.amazon.com/Gardner-Bender-GSW-31-Plated-Switches/dp/B000BVXWCQ/ref=pd_sim_60_4?ie=UTF8&dpID=419A83en4hL&dpSrc=sims&preST=_AC_UL160_SR160%2C160_&refRID=0775EWNEW9HP44G7PBY6

Gardner Bender Pull Chain Switch (or Westinghouse or another brand, about $4 and typically available in nickel or brass at your big box store or online)

2. Drill a hole through the ceiling canopy.

Pick a spot away from the wiring and the mounting holes and make sure there’s enough clearance inside the canopy for the switch.

adf

Switch spot selected

Choose a drill bit just a tiny bit larger than the threaded nipple that the chain comes through. The packaging should give that size, or you can just unscrew the metal nut and measure it. Ours was 13/32″ and I used a 7/16″ drill. File off any burrs.

3. Stick the threaded nipple through the hole, then screw on the nut to hold it in place.

switchnut

Left, the threaded nipple stuck through the canopy; right, with the nut.

4. Wire the hot (black) wire through the switch as shown in the instructions.

Use a small enough wire nut to secure these two small-gauge wires.

instructions

The “load” is the fixture side and the “line” is the power.

Wiring it up

Wiring it up

5. Hang the fixture.

With THE CIRCUIT OFF, get a stepladder and install it as normal (make sure you know how to do that), with the hot wire now the wire from the switch. I just used regular nuts to hold up the fixture from a cross-bar attached to the box. If you are installing someplace nicer than our basement, find bolts the right length for using decorative cap nuts. If I ever find the ones that came with this fixture, I might switch out the bolts.

When I did this part, I was wearing a full-length flannel nightgown of the Laura-Ingalls-was-not-sexy variety. It’s super-comfy for winter evenings.

Same idea, but not as sexy as this one from L.L. Bean

Same idea, but not as sexy as this one from L.L. Bean.

As I finished the job, unbeknownst to me, the front of my voluminous and highly tear-resistant gown draped over the top of the stepladder. When I reached the floor, I found myself alarmingly entangled with the thing.

Bewildered, I sought clarification. “BWAKK?!” I inquired of no one in particular. I tried to back away from the stepladder, which toppled painfully against my shins but insisted on staying under my skirt while I staggered about.

“OOOOOOWWWWWWWWIEEEEEEEEOWOWOW!” I commented.

Thrown off balance but maintaining a continuous yowl, I stepped onto a pile of lumber, which slid out from under me. I just managed to kick the stepladder away to cope with this new challenge.

My brain said, “It appears this nightgown is inappropriate attire for ladder work.”

My mouth said, “AAAAAAAAAAAAAARRRRRRRRFFFFFGT!”

I never did fall completely over, but I am a bit hoarse. The nightgown was unharmed.

Here it is...? Super glamorous basement light!

Super glamorous basement light (it’s level, just doesn’t look it.)

You’re probably not installing a pull-chain light anywhere glamorous. I didn’t! But it makes a huge difference to the visibility of our paint shelves.

I can see! That I need to organize these shelves!

Perhaps the darkness was preferable.

Anyway, that’s how to add a pull chain to a hard-wired ceiling light fixture, and what not to wear while doing it.

Posted in D'oh!, Electrical | Tagged , | 4 Comments

Insulation v. Winter

Colin: And if we just kept our thermostats at 68 in the winter…
Lisa: …we’d be free from our dependency on foreign oil in 17 years!

A couple of years back, we ordered an energy audit on the house (complete with blower test). The test showed that the house was tighter than many modern houses (yay, 1920s construction!), but there was much room for improvement. The results indicated that our exterior doors were leaky, so we replaced them, front and back, and caulked some corners and gaps. The test also said that we should add much more insulation upstairs. We didn’t want to spend a ton on insulation if we were just going to tear it out for a remodel a year or two later, so we just threw down another layer of fiberglass in the attic. That did make the house cozier, but it wasn’t a serious solution.

Closed cell spray foam insulation? That’s a serious solution.

Reminds me of snowdrifts only, you know, upside-down.

Foam in process

After spraying, our builder also added one-inch rigid foam between the rafters and the sheetrock to avoid heat transmission through the rafters. Heat gets through solid wood more slowly but can still cause ice dams.

Can you spot the rafters?

Can you spot the rafters?

Despite our El Nino winter (milder than usual), we’ve had some frigid stretches (down to -14F/-25C), and I’m loving this insulation.

Thing to Love #1: The ground floor is warmer. We knew we were losing heat through the top of the house before, but we overestimated the insulating power of an entire half-story above the main living area. In past winters, I’ve rushed to finish the window insulation on the first really cold day as it became uncomfortable inside. With less heat loss from above, the house isn’t drawing as much cold air through the older windows. I didn’t even do plastic this year (although it’s still a good idea).

jh

We’re as warm and snuggly as Mayya was on Christmas, but much happier.

Thing to Love #2: Our energy bills are lower. We receive a monthly email from the power company to congratulate or shame us on our energy consumption. We’re usually low-average. Since winter started, we’re suddenly one of the “efficient neighbors” and our bills are noticeably smaller. It’s going to take a ridiculous time to break even, but (a) that wasn’t the point and (b) it’s nice to see an actual effect.

Actually, BETTER than efficient neighbors

Actually, 1% better than efficient neighbors

It’s hard to say how far down the bills are in real terms are because last winter was colder; this season would have been cheaper in any event. But as far as I can estimate, we’re down about 10 to 15%.

Thing to Love #3: We need less heat upstairs. The remodel floor plan involved moving a radiator because its original location was going to be inside a closet.

new plan

After BTU calculations, we determined a smaller radiator would work, so we disconnected the old one and capped the lines pending that purchase. But we’ve never needed it. The original radiator in the reading room and the heat captured from the ground floor keep it plenty warm up there. We’ll probably put in a radiator at some point–after we install the bedroom door, we’ll get less shared heat from the reading room–but there’s really no rush.

Thing to Love #4: Our attic storage is warm! When we formerly stored items out in the attic space, it was Really Very Cold out there. And it was Really Very Hot in the summer. Because we did a complete cold roof, the insulation covers the whole roof deck, so the storage space is insulated the same as the living areas (although the ceiling is plywood, not sheetrock).

Temperate storage is terrific. We take the time to put things away properly because we’re not worried about eminent frostbite or heatstroke, and we also make better use of the space overall. It’s so comfy up there, we’re even making a fort for the nephews.

Inspiration photo (via)

Inspiration photo (via)

It might really be a fort for me, in truth.

Thing to Love #5: No ice dams! Until a warm spell this week, we were one of the few local houses with snow mostly on the roof in snow form.

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This was Reason One for the insulation, so hurrah!

Posted in Construction, Energy, Siding & Roof | Tagged , , , , | Leave a comment

The Course of Tiled Walls Never Did Run Smooth

Marge: I have an idea.
Homer: What? What’s your idea?
Marge: When my father was first trying to catch my mother’s eye, he sent her a box of candy with his photo in it. After that, she never forgot him.
Homer: That’s all well and good, but it’s not really YOUR idea, is it now?

A while back, I ran across this image from a vintage Vitrolite ad, and I fixated on the wall tile pattern.

kuh

See more vintage ad images at Antique Home Style

I liked how it was both a staggered and a straight pattern at the same time, and how I hadn’t seen it on Pinterest. MINE, ALL MINE!!!!

Initially, I tried to match the scale of the tiles in the picture. We’re using plain white tiles from Menards, so I picked up a box of 9 x 12″ tiles and one of 4 x 12″ subways (in the absence of 3 x 12 tile, which looked like it would match the image more closely). I ended up taking it all back because:

  1. Despite all new walls, large-format tiles will tend to exaggerate anything not square or perfectly flat.
  2. More fundamentally, the 4 x 12 tiles were actually about 4.25 x 12.75 inches, while the 9 x 12 tiles were pretty much 9 x 12. They wouldn’t line up.

Oh, woe! I dragged my depressed self around the tile section in hopes of a new solution. I found one, and all I had to do was dial down my expectations. I could still follow the same basic pattern — row of large tiles, offset row of subway tiles, etc. — if I used square tiles for the “large” row. Reinvigorated, I bought out the store’s entire stock of white 6 x 6″ and 3 x 6″ tiles.

We wanted to have a contrasting liner tile, and had dark green in mind. I was surprised at the cost of many liner tile options. I may be super-cheap, but roughly a buck an inch seems like too much for a silly accent tile. Intent on cheapness, I ran to ebay and bought vintage dark green liner tile: under $40 for enough to go around the whole room.

The floor is so handy for everything.

Pattern mocked up on the floor

The liner tile is cool. It’s got a slight bevel and I like the color.

green2

Darker green in person; closer to the mock-up above

It’s new old stock 1950s plastic tile, and came in its original box with most of the tiles still wrapped in bundles.

plastic wall tile

PLASTIC?! Well, yeah, but my thought was it would look just like ceramic tile when installed. The problem: it’s practically flat compared to ceramic tile. We would have to have furred out under the plastic tile somehow to make it look right. Hurrah, I’m going to have to re-sell it!

Instead, I ordered Interceramic liner tile from Lowes in the right color (and material).

I mean, it's not $40 for the whole room, but come on.

It’s not $40 for the whole room, but come on.

It’s the right thickness and it’s a nice (darker than shown) green, so on the wall it went. I finished above the liner tile with white 6-inch bullnose.

Here’s my stolen tile pattern in process.

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I’m not the best tiler the world has ever seen, but I am using white grout, which is going to blend in and minimize any amateur effect.

Some grouting, some painting

Some grouting, some painting

Here’s one with the liner tile in place.

withtrim

What I like about this pattern is that it is both straight and offset, it’s unusual but not weird, and it looks period-appropriate. If you want to try this pattern, here are my tips:

  • Make sure that your tiles’ actual size works for the pattern. The nominal size (what is says on the package) might not be the real size. You also need to allow for grout lines (not a problem if the tile sizes work and you use consistent spacing).
  • Use a long level to make sure that the horizontal and verticals are all lining up row after row. This pattern isn’t hard to do, but the look relies on the tiles lining up.
  • Plan so tiles at edges and corners aren’t tiny slivers. Your walls might not be perfectly square, but if you have more to work with, it won’t be as obvious if you have to taper a bit to keep things straight.

I thought I had the tiling done except for a Big Grouting Weekend when Kev reminded me that the shower door is six foot tall.

Aqua Ultra Hinge Shower Door -- we got ours from Wayfair, and it's well worth signing up for their sale emails and lying in wait for the best price.

Aqua Ultra Hinge Shower Door — we got ours from Wayfair, and it’s well worth signing up for their sale emails and lying in wait for the best price.

The tile doesn’t go up to six feet around the shower, and it’s going to look dumb if the shower door is taller than the tile. Here’s where the door mounting channel will be:

kji

Channel for door will be on the right edge.

Currently, the channel would rise past the tile, meaning there would be a tile-depth gap for the last few inches. It just seems like the gap is going to make the door look shoehorned in. Right? HEY, I HAVE REAL PROBLEMS TOO, I JUST DON’T BLOG ABOUT THEM!

Is it worth ripping off bullnose and bringing the shower tile higher? Instead of making a decision, I stopped working on the bathroom and started on the closet. If I let the issue roll around in my head, I’ll reach a decision. I will probably redo it, but I might be convinced otherwise. Kev’s certainly trying.

Posted in Bathroom, D'oh!, Decor, Salvage, Walls & Floors | Tagged , , , | Leave a comment

Nice Shower Niche, Part 1

Marge: What if something goes wrong?
Homer: What if? What if I’m taking a shower and I slip on a bar of soap? Oh my god, I’d be killed!

So, this upstairs bathroom. It has plumbing and a floor, but despite tile prep and waterproofing, we aren’t showering up there just yet pending tiling. One of the things that slowed the tile work was my decision to install and tile a niche. You know, for soap and shampoo and stuff.

Here's one from This Old House.

Here’s one from This Old House.

A professional tiler/blogger known as The Floor Elf has a four-part series on putting in a shower niche. His tutorial includes placement, framing, waterproofing, tiling, and a bit of a screed against hacks. The Floor Elf advises complete fabrication of shower niches. Did I follow his tutorial? Not really, no, mainly because (a) I was out of concrete board to line a niche, and (b) a preformed niche seemed more my speed.

What I did take away, though, was the importance of aligning the niche with grout lines. This niche, for instance, is randomly inserted into the middle of the tile pattern with lots of tile slivers around the edges.

(via Houzz user mikema0477)

Not desirable (via Houzz user mikema0477)

The Floor Elf’s fabrication method allows the tiler to set the niche exactly in line with the tile and size the hole to fit the pattern. Here’s his example:

(via)

(via)

The Floor Elf’s niche is exactly within the pattern and requires no extra grout lines, so it blends right in. Fabricating the niche on site allows for this level of precision.

I’m on board with lining it up, but I also like “framed” niches, such as this one that is both framed AND lined up with the larger pattern.

framed niche

(via pinterest; source unknown)

I wanted to achieve something like the framed niche, using a pre-formed niche insert, while lining up all the tiles. No problem!

spongedust

But I had to do it with my existing skill set (I laughed too). First thing, I bought a preformed niche that jibed with my tile sizes. The tiles are all sized in multiples of three inches, so I looked for inside measurements divisible by three.

There are a lot of niche manufacturers; I bought an Intrafoam because it fit my measurements.

There are many niche manufacturers; I bought an Intrafoam preformed niche because it fit my measurements. It’s just extruded foam with a coating (still costs >$40). Most preformed niches are designed to fit between studs on 16″ centers.

Second thing, I marked the studs that the niche was going to fit between and started tiling the shower walls from the bottom. My BRILLIANT IDEA was that I would tile up to one or two rows below the proposed niche, THEN insert the niche when I was sure the tiles were going to align. I also started the tiles from the side wall so that there wouldn’t be slivers around the sides of the selected stud space.

Tiling started for plumber purposes and to line up niche. That's a sunbeam on the wall. I miss the sun.

Tiling started for plumber purposes and to line up niche. That’s a sunbeam on the wall, not Kylo Ren cutting his way into the bathroom.

When I (eventually) got near the niche area, I measured, remeasured, then used masking tape to stick tiles to the wall to make SURE I knew where the niche should go. Then I traced around the niche, lining up with the studs, and cut out the space.

Tracing

Tracing

I drilled around the edge to make it easier and less dusty to cut out.

I drilled around the edge to make it easier and less dusty to cut out.

Stunningly, the hole was the perfect size! Ah, the DIY joy of something going right the first time!

When we put in the vapor barrier, we added extra plastic inside these studs so that we could drape it around the niche.

Extra vapor barrier (and duct tape)

Extra vapor barrier (and duct tape)

With some trepidation, I sliced through the plastic so I could build a support for the niche inside the wall. (I later patched all the plastic together with duct tape; I know you were worried.) A support was not required by the niche’s documentation, but it’s an early step in the Floor Elf tutorial, and it seemed prudent for the shelf-made-out-of-foam to have structural back-up.

I followed the Floor Elf’s directions for adding a shelf inside the wall. I popped some blocks into the studs to hold the shelf level with the hole in the cement board. I laid the shelf in, then I stuck in the niche…and it was floating in the hole just above the shelf.

Ratfart.

Ok, but, BUT?? I had a box of 1/8″ tile spacers, so my kludge was to glue a bunch of those to the shelf supports, which raised the shelf surface enough to support the niche. Someone’s going to open up this wall someday and say, “What the…” but I’ll be gone, so I WIN!

The actual instructions for the niche say to use silicon glue to attach it to the studs, which I did after re-draping the vapor barrier, but I also popped a few finish nails through the side so it didn’t drift outwards while the glue cured.

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Just to be all extra-ridiculous I painted the niche with Redgard waterproofing membrane before and after install.

Then I sealed around the edges with silicon caulk and later painted all that with MORE REDGARD.

READY TO TILE! Check out Part 2.

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Walling and Waterproofing the Shower

Water, water, everywhere, so let’s go have a drink!

– Homer Simpson

The primary mission of a shower is to get you clean. The associated mission–especially when the shower is on an upper floor–is to contain the water necessary to get you clean. And you probably also want to avoid water containment side effects such as mold spores and rotten framing members.

Since we were completely in charge of tiling the bathroom, we inherited the workspace with sheetrock installed everywhere in the bathroom except right around the shower.

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The missing shower walls were a little confusing, because we thought that the sheetrockers would just keep putting wallboard around there, albeit cement or tile backer board. We waited for the sheetrockers to come back with cement board, until I finally called our builder and found out … that was on us.

billbailey

If you are splitting up tasks with a contractor, this is the sort of issue you’ll want to define! We were fine with doing it, just blissfully unaware.

Job one, then, was installing a vapor barrier. This is just a 4 or 6 mil plastic sheet around the outside of the shower area — a last defense if water gets through everything else we will put in its way. Some people say not to do it, others say it’s essential; it was easy, so we did it. It’s just stapled in place, and then drapes inside the flange on the shower base.

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Next thing was lining the shower area with cement backer board. Cement board doesn’t absorb water and doesn’t foster mold and mildew. Durock or Wonderboard (seriously) appear to be the most commonly available brands.

Durock cement board

Durock cement board

A few things to know about cement board:

  • It’s heavy! But brittle! That image says “Lighter” but it’s still HEAVY. Between the weight and its fragility, you’ll want to plan so you can buy the smallest possible sizes at a time when you have help to move it.
  • You need half-inch thickness for walls. There are quarter-inch pieces that are very tempting, but they are meant for lighter duty.
  • Even though most cutting is by scoring the surface and breaking the piece, there will be lots of dust and grit — pick up dust masks and new box cutter blades.
Trimming up an edge -- see how crumbly and gritty it is?

Trimming up an edge — see how crumbly and gritty it is?

Cement board is installed pretty much like sheetrock (except using cement board screws), but because it is (a) brittle and (b) backing for tile, it needs to be installed as flat as possible. While sheetrock bends a bit when drilled in, cement board will just crack or pull through the screw heads. The Kev spent substantial time furring out the studs around the shower so that the cement board would be flat on the wall. Then we cut the cement board and put it up (check out this cement board tutorial for more detail).

Good times!

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The cement board extends down over the shower pan’s wall flange, leaving a 1/4″ gap (achieved with tile spacers) that will be caulked later.

After install, the joints needed to be filled. Instead of papery tape and joint compound (both of which can mold), use cement board tape and thin-set mortar to close up joints. We also had to fiddle with the sheetrock/cement board intersection to make it line up neatly (another reason to fur out the shower studs), so we taped those gaps too.

I used this stuff, but there are a lot of options; just make sure to get one for cement board.

We used this, but there are other options; just make sure to get tape designed for cement board rather than for sheetrock.

Embed the tape in thin-set mortar and smooth it out so everything is even. Then, I used a different type of tape immediately outside the shower enclosure. On the sides of the shower, there are two outside corners connecting with regular sheetrock. I used corner tape that you wet down and smooth into place to make those angles strong and defined.

Makes outside corners sharp and less prone to denting

Makes outside corners sharp and less prone to denting

Apparently, I wasn’t taking lots of pictures, but I found this one:

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Ok, if this wasn’t all laborious enough, I decided to coat the cement board with waxy waterproofing goop.

This stuff

This stuff

Many internet-commenting tile professionals hold that waterproofing cement board is pointless (the guy who tiled our main bathroom certainly didn’t do it). But, look, they are professionals. If I’m tiling this puppy, I want all the back-up I can get. Goop it is.

Said goop applies just like paint (but use old throw-away brushes or rollers). After an hour or so, add another coat to cover up any tiny holes you can’t see.

They are NOT KIDDING about the RED.

They are NOT KIDDING about the RED.

RedGard is around $50 a gallon, but guess what? No one ever finishes exactly a gallon, so you can pick up left-overs on Craigslist. I paid $20 for 3/4 of a gallon, and I have quite a bit left — I’ll probably sell it on for $10.

With the vapor barrier, cement board, taped joints, and membrane coating before we even get to the tile, I feel good about keeping the water where we want it. Should we ever end up showering in there.

Posted in Bathroom, Construction, D'oh!, Walls & Floors | Tagged , , , | 2 Comments

The Third Appliance

Earlier this year, I noted that appliance deaths come in threes. We’d done a dishwasher and a range, and I was hoping the next replacement would be a cheapie.

It wasn’t. The victim? We had a Whirlpool washing machine that came with the house. Judging by the styling, it dated from the early 1980s. I don’t have a picture, but it was similar to this one, but cleaner (and with a fake woodgrain panel).

washing machine 1970s

Our laundry is in an unfinished basement, so it didn’t bother me (much) that it was unattractive. We fixed it twice, and it worked, despite trying to break itself into pieces against the dryer whenever we washed towels. It could have been fixed again, but it just wasn’t cleaning very well anymore. Thirty-odd years is enough.

In an attempt to get a DEAL, we perused the Sears Outlet listings. Sears Outlet clears floor models, damaged goods, scratch and dents, and outdated products from regular Sears stores, including appliances. You can search by distance from your location, and they provide information on the condition of each particular item, sometimes with pictures. You can also go see the unit and buy there or online.

so screen

Browsing SearsOutlet.com

Since I have little interest in creating a pretty laundry room, I didn’t care if the washer had a minor ding or two as long as it was fairly efficient and cleaned clothes for a reasonable price.

So not my laundry room (via)

So not my laundry room (via)

We decided on a Maytag high-efficiency top-loader. I know it’s not stylish these days, but I like top loaders, and it fit into the space we had available.

washer

There were two of this model available locally. One was a floor model, and it was said to have a side dent and scratches on the front and top. The other was also a floor model, and it did not list any condition issues. They were the same price, so I bought the one without condition issues. SMART! I bought it online, unsight unseen. LESS SMART!

Either there were condition issues that weren’t listed or the warehouse guys ran into it with the forklift. And some chains. These machines aren’t boxed or crated, so anything could happen. I received a call from the delivery driver about an hour before he arrived, saying, “We’ll be there soon, ummm …. and ……….. umm ……. well ……. you-know-how-this-unit-has-a-huge-dent-in-the-back?”

Lana

We agreed he would bring it anyway so we could decide if we still wanted it. I didn’t take a picture, but it was a pretty damn big dent in the bottom frame and back cover. The frame piece was kinked about two inches out of square at impact, which had warped the back cover and side. But nothing was touching the machinery, it was under warranty, and we needed to wash some clothes, so we took it. Kev beat out the dents and reassembled the back, and I primed the bare metal. With the high-contrast yellow primer we had on hand. IT’S THE BACK OF THE MACHINE.

After installation and clean-up, though, I realized I was going to need some white appliance paint. There were some substantial scratches that hadn’t been mentioned in the product listing. Anyway, painted it up and it’s fine now.

Spectacular, right?? I told you it wasn't a pretty laundry room.

Spectacular, right?? I told you it wasn’t a pretty laundry room.

And it runs great — I’m pleased with it. But would I use Sears Outlet again? Probably not.

The good:

  • The website is good for narrowing down items by characteristics, price, and location.
  • They have a great selection.
  • The discounts are good.
  • The products generally have a full warranty.

The bad: 

  • Pick-up is free, but delivery (including haul-away) is a separate charge.
  • Once the delivery charge was added, we saved maybe a bit over $100 over getting the same unit delivered from a big-box store. That’s a fair bit of money, but that unit would have been boxed and pristine.
  • The delivery scheduling call is really just an opportunity to pitch you the extended warranty.
  • The machine had undisclosed damage that may or may not have existed when it was in the shop, and an unboxed washer is probably also going to get a scratch or two during delivery.
  • I would’ve expected a bigger discount given the delivered state of the machine, and if Kev didn’t have a background in metal work, we probably would have refused it.

If you want to give Sears Outlet a try, definitely go to the store and take your own pictures of the appliance, especially if you have a yen for a pretty laundry room.

By the way, where the heck have I been?? Ben and Lois got married (yay!!!!), so we’ve been out of the country for that, then holidays, work emergencies, teaching, etc. Let’s call it a blog sabbatical.

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